Condition Monitoring For Industrial Operations

Condition Monitoring For Industrial Operations

Condition Monitoring For Industrial Operations

Condition Monitoring For Industrial Operations

Streamline Operations, Boost Productivity, and Drive Safety with Our All-in-One Platform.

Streamline Operations, Boost Productivity, and Drive Safety with Our All-in-One Platform.

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The True Cost of Equipment Failure

When critical fasteners fail in manufacturing facilities, every minute counts. See the real financial impact of unplanned downtime.

Manufacturing Facility Downtime
$0
$22K per minute of downtime on average

Monitor Any Type Of Critical Fasteners

Overhead Crane Fasteners

Continuous vibration monitoring and periodic ultrasonic bolt load measurements are essential for overhead crane fasteners to detect fatigue-induced loosening before catastrophic failure that could result in dropped loads, production shutdowns, and serious worker injuries.

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Anchor Bolts

Real-time strain gauge monitoring and regular visual inspections of anchor bolts help identify foundation settlement, concrete cracking, or bolt tension loss that could compromise structural integrity and lead to equipment instability or complete system failure.

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Motor Mounting Bolts

Automated vibration analysis with frequency trending effectively detects motor mounting bolt loosening caused by operational vibrations, preventing misalignment issues that lead to bearing damage, efficiency losses, and unexpected equipment downtime.

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Compressor Casing Bolts

Temperature and pressure cycle monitoring combined with ultrasonic thickness testing of compressor casing bolts helps predict thermal fatigue failures that could cause dangerous pressure releases, contamination, and costly production interruptions.

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Integrity’s Powerful Insights

Discover the Powerful Features That Make Sonata the Ultimate SaaS Solution for Scaling Your Business

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Real-Time Fastener Monitoring

Integrity Systems uses advanced sensors to track the location, status, and condition of every fastener in real-time.

Real-Time Fastener Monitoring

Integrity Systems uses advanced sensors to track the location, status, and condition of every fastener in real-time.

Real-Time Fastener Monitoring

Integrity Systems uses advanced sensors to track the location, status, and condition of every fastener in real-time.

Real-Time Fastener Monitoring

Integrity Systems uses advanced sensors to track the location, status, and condition of every fastener in real-time.

AI Preventative Maintenance

Use AI to analyze data and predict potential failures, allowing for proactive maintenance and reducing downtime.

AI Preventative Maintenance

Use AI to analyze data and predict potential failures, allowing for proactive maintenance and reducing downtime.

AI Preventative Maintenance

Use AI to analyze data and predict potential failures, allowing for proactive maintenance and reducing downtime.

AI Preventative Maintenance

Use AI to analyze data and predict potential failures, allowing for proactive maintenance and reducing downtime.

Adaptive Integration

Integrate seamlessly with existing systems, making it easy to implement and use within your current processes.

Adaptive Integration

Integrate seamlessly with existing systems, making it easy to implement and use within your current processes.

Adaptive Integration

Integrate seamlessly with existing systems, making it easy to implement and use within your current processes.

Adaptive Integration

Integrate seamlessly with existing systems, making it easy to implement and use within your current processes.

Ensure Safety Across Operational Processes

Inspection Calendar

Set your next inspection on the spot.

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Stay Ahead with Our Inspection Scheduler

Stay Ahead with Our Inspection Scheduler

Dynamically adjusts inspection intervals based on actual machine cycles and production hours rather than fixed calendar dates, ensuring high-utilization equipment receives more frequent monitoring.

Dynamically adjusts inspection intervals based on actual machine cycles and production hours rather than fixed calendar dates, ensuring high-utilization equipment receives more frequent monitoring.

Coordinates fastener inspections with planned production shutdowns and maintenance windows to minimize disruption to manufacturing operations.

Coordinates fastener inspections with planned production shutdowns and maintenance windows to minimize disruption to manufacturing operations.

Uses AI-driven analytics to predict optimal inspection timing based on equipment condition trends and automatically prioritize inspections for fasteners showing early warning signs.

Uses AI-driven analytics to predict optimal inspection timing based on equipment condition trends and automatically prioritize inspections for fasteners showing early warning signs.

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Ready to Optimize Your Operation?

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Ready to Optimize Your Operation?

Sign up for our fully-covered factory-tour.

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Ready to Optimize Your Operation?

Sign up for our fully-covered factory-tour.

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Ready to Optimize Your Operation?

Sign up for our fully-covered factory-tour.